Panasonic SMT Chip Mounter NPM-D3

Sharaxaad Gaaban:

Wax soo saar isku dhafan oo leh noocyo kala duwan oo substrates oo isku mid ah ayaa sidoo kale la bixiyaa qaada labada dhinac.

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Wax soo saarka aagga sare oo leh wadarta khadadka kor u kaca Wax soo saarka sare iyo tayada daabacaadda, meelaynta iyo is dhexgalka habka kormeerka

Qaybaha la isku habayn karo waxay u oggolaanayaan habaynta khadka dabacsan ee madaxa dabacsanaanta goobta oo leh hawlaha fur-iyo-ciyaaraha.

Xakamaynta dhamaystiran ee khadadka, sagxada iyo warshada leh nidaamka software Taageerada qorshaha wax soo saarka iyada oo loo marayo kormeerka hawlgalka khadka.

Wadarta xalka khadka

Khadadka qaab-hoosaadka cag-yar-yar iyadoo lagu rakibayo madaxyada kormeerka

Waxay bixisaa wax soo saar tayo sare leh oo leh kormeerka khadka

*1:Gabadha PCB si uu u diyaariyo macaamiil

Khadka Waxsoosaarka Badan

Wax soo saar isku dhafan oo leh noocyo kala duwan oo substrates oo isku mid ah ayaa sidoo kale la bixiyaa qaada labada dhinac.

Isla mar ahaantaana xaqiijinta wax soo saarka aagga sare iyo meelaynta saxnaanta sare

Habka wax soo saarka sare (Qaabka wax soo saarka sare: ON

Max.Xawaaraha: 84 000 cph * 1 (IPC9850 (1608): 63 300cph * 1 / Saxnaanta meelaynta: ± 40 μm

Habka saxnaanta sare (Qaabka wax soo saarka sare: OFF

Max.Xawaaraha: 76 000 cph * 1 / Saxnaanta meelaynta: ± 30 μm (Ikhtiyaarka: ± 25μm * 2)

*1:Xeelad loogu talagalay 16NH × 2 madax*2:Xaaladaha uu qeexay Panasonic

Madaxa meelaynta cusub

Madaxa 16-nozzle-ka fudud

Saldhig cusub oo adag

Saldhig adag oo sarreeya oo taageeraya meelaynta xawaaraha sare / saxda ah

Kamarada aqoonsiga badan

· Saddex hawlood oo aqoonsi ah oo lagu daray hal kamarad

Sawirka aqoonsiga degdega ah oo ay ku jiraan ogaanshaha dhererka qaybaha

Laga cusboonaysiin karo 2D oo la cusboonaysiin karo qeexitaannada 3D

Wax soo saar sare - Wuxuu shaqeeyaa hab labajibbaaran

Beddelka, Madaxbanaan & Meelaynta Isku-dhafka ah

Habka meelaynta "Beddelka" iyo "Madax-bannaan" ee la dooran karo ayaa kuu ogolaanaya inaad si fiican u isticmaasho faa'iido kasta.

Beddelka:

Madaxyada hore iyo kuwa danbe waxay ku meeleeyaan PCB-yada xagga hore iyo gadaalba si beddel ah.

Madaxbanaan :

Madaxa hore wuxuu fulinayaa meelaynta PCB ee haadka hore iyo madaxa danbe wuxuu fulinayaa meelaynta haadka danbe.

Wax soo saarka sare iyada oo loo marayo meelayn buuxda oo madax banaan

Waxaa la gaarey meelaynta madax banaan ee qaybaha saxaarad iyadoo si toos ah ula NPM-TT (TT2) .Awood u leh meelaynta si buuxda u madax banaan ee qaybaha saxaarad hagaajinta wakhtiga wareegga ee bartamaha-, meelaynta qayb weyn oo leh madaxa 3-nozzle.Soo saarista xariiqda oo dhan waa la wanaajiyey.

PCB wakhtiga dhimista

U oggolow PCB heegan ah wax ka yar L=250mm* gudbinaha korka ee mashiinka gudaha si loo yareeyo waqtiga isdhaafsiga PCB loona wanaajiyo wax soo saarka.

*Marka aad dooranayso gaadiid gaagaaban

Beddel toos ah ee biinanka taageerada (ikhtiyaarka)

Si otomaatig ah u beddel booska biinanka taageerada si aad awood ugu siiso beddelaad aan joogsi lahayn oo aad uga caawiso badbaadinta khaladaadka awoodda iyo hawlgalka.

Horumarinta tayada

Shaqada xakamaynta dhererka meelaynta

Iyada oo ku saleysan xogta xaaladda bogga PCB iyo dhumucda xogta mid kasta oo ka mid ah qaybaha la dhigayo, xakamaynta dhererka meelaynta ayaa la wanaajiyey si loo hagaajiyo tayada dhejinta.

Hagaajinta heerka hawlgalka

Goobta quudiyaha waa bilaash

Isla miiska dhexdiisa, feederiyeyaasha ayaa lagu dhejin karaa meel kasta. Qoondaynta beddelka ah iyo sidoo kale dejinta feederiyeyaasha cusub ee wax soo saarka soo socda ayaa la samayn karaa iyada oo mashiinku shaqeynayo.

Quudiyeyaashu waxay u baahan doonaan gelinta xogta khadka ka baxsan ee xarunta taageerada (ikhtiyaarka).

Kormeerka Alxanka (SPI) • Kormeerka Qaybaha (AOI) - Madaxa kormeerka

Kormeerka Alxanka

· Kormeerka muuqaalka iibka

Kormeerida qaybaha rakiban

· Kormeerka muuqaalka ee qaybaha rakiban

Shayga qalaad ee horay u fuulay*1 kormeer

Kor-u-qaadista baarista shay shisheeye ee BGA-yada

Kormeerka shay shisheeye ka hor intaan la xidhin kiis

* 1: loogu talagalay qaybaha chip (marka laga reebo 03015 chip mm).

SPI iyo AOI beddelka tooska ah

· Kormeerka alxanka iyo walxaha si toos ah ayaa loo dami doonaa iyadoo loo eegayo xogta wax soo saarka.

Midaynta xogta kormeerka iyo meelaynta

Maktabadaha qaybta dhexe loo maareeyo ama xogta isku xidhka uma baahna dayactirka laba xog ee habsocod kasta.

Isku xirka tooska ah ee macluumaadka tayada

Xogta tayada leh ee si toos ah ugu xidhan hab kasta waxay caawisaa baadhista sababta cilladaada.

Bixinta xabagta - Madaxa qaybinta

Qaabka dareeraha nooca isrooga ah

Panasonic's NPM waxay leedahay habka dareeraha HDF ee caadiga ah, kaas oo hubinaya qaybinta tayada sare leh.

Waxay taageertaa qaabab qaybinta dhibco/sawir kala duwan

Dareemaha saxsanaanta sare (ikhtiyaarka) wuxuu cabbiraa dhererka PCB-ga maxalliga ah si loo qiyaaso dhererka qaybinta, taasoo u oggolaanaysa inaan lala xiriirin qaybinta PCB.

Meelaynta tayada sare leh - nidaamka APC

Waxay xakameysaa kala duwanaanshaha PCB-yada iyo qaybaha, iwm. iyadoo ku saleysan khadka si loo gaaro wax soo saar tayo leh.

APC-FB*1 Jawaab celinta mashiinka daabacaadda

● Iyada oo ku saleysan xogta cabbirka ee la falanqeeyay ee ka soo baxday kormeerka alxanka, waxay saxaysaa boosaska daabacaadda.(X,Y,θ)

APC-FF*1 U soo gudbinta mashiinka meelaynta

Waxay falanqaysaa xogta cabbiraadda booska alxanka, waxayna saxaysaa boosaska meelaynta qaybaha (X, Y, θ) si waafaqsan.

APC-MFB2 Feedforward to AOI / Jawaab celinta mashiinka meelaynta

· Kormeerka booska booska ka-baxsan ee APC

Nidaamku wuxuu falanqeeyaa xogta cabbiraadda booska qaybta AOI, wuxuu saxaa booska meelaynta (X, Y, θ), oo markaa ilaalinaya saxnaanta meelaynta.

* 1: APC-FB (celinta) / FF (feedforward): Mashiinka kormeerka 3D ee shirkad kale ayaa sidoo kale lagu xiri karaa.(Fadlan faahfaahin ka weydii wakiilkaaga iibka ee degaankaaga(Fadlan faahfaahin ka weydii wakiilka iibka ee degaankaaga.)

Xulashada Xaqiijinta Qaybaha - Xarunta taageerada dejinta khadka ka baxsan

Waxay ka hortagtaa khaladaadka habaynta inta lagu jiro isbeddelka Waxay bixisaa korodhka waxtarka wax soo saarka iyada oo loo marayo hawlgal sahlan

* Iskaanka bilaa-wireless-ka ah iyo agabka kale ee uu macaamiishu bixiyo

Si badheedh ah u baajiya meelaynta khaldan ee ka kooban qaybo ka mid ah waxay ka hortagtaa meelaynta khaldan iyadoo la xaqiijinayo xogta wax soo saarka ee macluumaadka badhka ee qaybaha beddelka.

· Shaqada isku xidhka xogta habayn toos ah Mashiinka laftiisu waxa uu sameeyaa xaqiijinta, isaga oo meesha ka saaraya baahida loo qabo in la doorto xogta habaynta.

Shaqada isku xidhka Dhibaato kasta ama hadhimo kasta oo xaqiijinta ayaa joojin doona mishiinka.

Shaqada navigationShaqad hagid si ay habka xaqiijinta uga dhigto mid si fudud loo fahmi karo.

Saldhigyada taageerada, dejinta gawaarida quudiyaha khadka tooska ah ayaa suurtagal ah xitaa meel ka baxsan sagxada wax soo saarka.

Laba nooc oo Saldhigyo Taageero ayaa diyaar ah.

Awood beddelidda - Xulashada beddelka tooska ah

Taageerida isbeddelka (xogta wax soo saarka iyo hagaajinta ballaca tareenka) waxay yareyn kartaa luminta waqtiga

Aqoonsiga PCB-ga lagu akhriyo nooca PCB Aqoonsiga akhriska ee shaqada waxa laga dhex xulan karaa 3 nooc oo iskaaner dibadeed ah, kamarad madaxa ama foomka qorshaynta

Awood beddelka - Xulashada habaynta quudiyaha

Waa qalab taageero ah oo lagu maareeyo hab habayn hufan.Qodobbada qalabka ee qadarka waqtiga ay qaadato si ay u qabato oo ay u dhamaystirto hawlaha dejinta marka la qiyaaso wakhtiga loo baahan yahay wax soo saarka iyo bixinta hawlwadeenka tilmaamaha dejinta. Tani waxay sawiri doontaa oo hagaajin doontaa hawlaha dejinta inta lagu jiro dejinta khadka wax soo saarka.

Hagaajinta heerka hawlgalka - Qaybaha sahayda navigator doorasho

Qalabka taageerada sahayda ee qayb ka ah kaas oo u socdaalaya mudnaanta sahayda ee qaybaha waxtarka leh.Waxay tixgalinaysaa wakhtiga ka hadhay ilaa qaybtu ka dhamaanayso iyo dariiqa hufan ee dhaqdhaqaaqa hawlwadeenka si loogu diro tilmaamaha sahayda qaybaha hawl wadeen kasta.Tani waxay gaaraysaa sahayda qayb ka waxtar badan.

*PanaCIM ayaa looga baahan yahay inay lahaato hawlwadeeno u xilsaaran bixinta qaybaha khadadka wax soo saarka ee badan.

Shaqada isgaarsiinta macluumaadka PCB

Macluumaadka aqoonsiga calaamadda lagu sameeyay mashiinka NPM ee ugu horreeya ee khadka waxaa loo gudbiyaa mashiinnada NPM ee hoose. Taas oo yareyn karta wakhtiga wareegga iyadoo la adeegsanayo macluumaadka la wareejiyay.

Nidaamka Abuuritaanka Xogta – NPM-DGS (Model No.NM-EJS9A)

Tani waa xirmo kombuyuutar oo bixisa maaraynta isku dhafan ee maktabadda qaybaha iyo xogta PCB, iyo sidoo kale xogta wax soo saarka ee kordhinaysa khadadka kor u kaca ee leh waxqabadka sare iyo hagaajinta algorithms.

*1:Kombuyuutarku waa in si gaar ah loo soo iibiyaa.*2:NPM-DGS waxa uu leeyahay laba hawlood oo maamul oo kala ah dabaqa iyo heerka laynka.

soo dejinta CAD

Waxay kuu ogolaataa inaad soo dejiso xogta CAD oo aad hubiso polarity, iwm., shaashadda.

Hagaajinta

Waxay xaqiijisaa wax soo saarka sare waxayna sidoo kale kuu ogolaaneysaa inaad abuurto habab caadi ah.

Tifaftiraha PPD

Cusbooneysii xogta wax soo saarka ee PC inta lagu jiro wax soo saarka si loo yareeyo khasaaraha waqtiga.

Maktabadda qaybaha

Oggolow maaraynta midaysan ee maktabadda qaybta oo ay ku jirto kor u qaadida, kormeerka iyo qaybinta

Nidaamka Abuuritaanka Xogta - Kamarada qadla'aanta (ikhtiyaarka)

Xogta qaybaha waxa lagu abuuri karaa offline xataa marka mishiinku shaqaynayo.

Isticmaal kamarada xariiqda si aad u abuurto xogta qaybaha

Unugga kamarada qadla'aanta

Nidaamka Abuuritaanka Xogta - DGS Automation (ikhtiyaar)

Hawlaha caadiga ah ee gacanta ee tooska ah waxay yareeyaan khaladaadka hawlgalka iyo wakhtiga abuurista xogta.

Hawlaha caadiga ah ee gacanta ayaa si toos ah loo samayn karaa. Iyadoo lala kaashanayo nidaamka macaamiisha, hawlaha caadiga ah ee abuurista xogta waa la dhimi karaa, sidaas darteed waxay gacan ka geysaneysaa hoos u dhac weyn oo ku yimaada wakhtiga diyaarinta wax soo saarka.Waxa kale oo ku jira shaqada si toos ah loo saxo isku-duwayaasha iyo xagasha barta kor u qaadista (Virtual AOI).

Tusaalaha sawirka nidaamka oo dhan

Hawlaha otomaatiga ah (qayb ka mid ah)

· CAD soo dejinta

· Dejinta sumadda offset

PCB-gacanta

Sixitaan khaldan ee barta fuulista

· Shaqo abuur

· Hagaajinta

· Wax soo saarka PPD

Soo dejiso

Nidaamka Abuuritaanka Xogta - Hagaajinta dejinta (ikhtiyaarka)

Soo saarista ku lug leh noocyo badan, dejinta culeyska shaqada ayaa lagu xisaabtamayaa oo la hagaajiyay.

In ka badan hal PCB wadaaga meelaynta qaybaha caadiga ah, sets badan ayaa laga yaabaa in loo baahdo sababtoo ah yaraanta cutubyada farxadda. s) loogu talagalay dejinta oo sidaas darteed otomaatig u ah hawlgalka meelaynta qaybaha. Waxay gacan ka geysataa hagaajinta waxqabadka dejinta iyo yaraynta waqtiga diyaarinta wax soo saarka ee macaamiisha wax soo saarka noocyo kala duwan oo badeecado ah tiro yar.

Tusaale

Hagaajinta tayada - Daawade macluumaadka tayada

Kani waa software loo qaabeeyey inuu kaalmeeyo fahamka isbeddelka dhibcaha iyo falanqaynta qodobbada cilladaysan iyada oo loo marayo soo bandhigida macluumaadka tayada la xidhiidha (tusaale, boosaska quudiyaha ee la isticmaalo, qiyamka dhimista aqoonsiga iyo xogta qaybaha) halkii PCB ama barta meelaynta.Haddii ay dhacdo in madaxa kormeerkayaga la soo bandhigo, meelaha cilladaha leh waxaa lagu soo bandhigi karaa iyadoo lala kaashanayo macluumaadka tayada la xiriira.

Daaqada xogta tayada leh

Tusaalaha isticmaalka eegaha macluumaadka tayada leh

Aqoonsada quudiyaha loo isticmaalo in lagu rakibo looxyada wareegyada cilladaysan.Iyo haddii, tusaale ahaan, aad leedahay khaladaad badan oo khaldan ka dib kala-goynta, cilladaha cilladaha ayaa loo qaadan karaa inay sabab u tahay;

1. khaladaad kala goynta (qalafsanaanta garoonka waxaa lagu muujiyaa qiimayaasha la aqoonsanayo)

2.isbeddelka qaabka ka kooban (reel lots ama iibiyeyaasha)

Markaa waxaad qaadi kartaa tallaabo degdeg ah sixitaan khaldan.

Tilmaamid

Aqoonsiga moodeelka	NPM-D3
Madaxa dambe Madaxa hore	Madaxa 16-nozzle-ka fudud	12-madaxa sanka	8-madaxa sanka	2-madaxa sanka	Madaxa qaybinta	Madax malaha
Madaxa 16-nozzle-ka fudud	NM-EJM6D				NM-EJM6D-MD	NM-EJM6D
12-madaxa sanka
8-madaxa sanka
2-madaxa sanka
Madaxa qaybinta	NM-EJM6D-MD					NM-EJM6D-D
Madaxa kormeerka	NM-EJM6D-MA					NM-EJM6D-A
Madax malaha	NM-EJM6D				NM-EJM6D-D

PCB cabbirrada*1(mm)	Qaabka labada haad	L 50 x W 50 ~ L 510 x W 300
	Hal-hawlgale	L 50 x W 50 ~ L 510 x W 590
PCBexchangetime	Dual-lanemode	0 s* *Maya 0s marka wakhtiga wareeggu yahay 3.6 s ama ka yar
	Hal-hawlgale	3.6 s* *Marka aad dooranayso gaadiid gaagaaban
Ilaha korantada		3-waji AC 200, 220, 380, 400, 420, 480 V 2.7 kVA
isha pneumatic *2		0.5 MPa, 100 L/daqiiqo (ANR)
Cabirka *2 (mm)		W 832 x D 2 652 3 x H 1 444 4
Mass		1 680 kg (Kaliya jirka ugu weyn: Tani way ka duwan tahay iyadoo ku xiran qaabka xulashada.)

Madaxa meelaynta		Madaxa 16-nozzle-ka fudud (Madaxkiiba)		12-nozzle madax (Madaxkiiba)	8-madaxa madaxa (Madaxiiba)	2-madaxa madaxa (Madax kasta)
		Habka wax soo saarka sare [ON]	Habka wax soo saarka sare [OFF]
Max.xawaaraha		42 000 cph (0.086 s/ chip)	38 000 cph (0.095 s/ chip)	34 500 cph (0.104 s/ chip)	21 500 cph (0.167 s/ chip)	5 500 cph (0.655 s/ chip)4 250 cph (0.847 s/ QFP)
Saxnaanta meelaynta (Cpk□1)		± 40 µm/chip	± 30 μm / chip (± 25 μm / chip * 5)	± 30 μm / chip	± 30 µm/chip ± 30 µm/QFP □ 12mm ilaa □ 32mm ± 50 □ 12mm Underµm/QFP	± 30 µm/QFP
Cabirka qaybaha (mm)		0402 chip*6 ilaa L 6 x W 6 x T 3	0301567/0402 chip*6 ilaa L 6 x W 6 x T 3	0402 chip*6 ilaa L 12 x W 12 x T 6.5	0402 chip*6 ilaa L 32 x W 32 x T 12	0603 chip ilaa L 100 x W 90 x T 28
Qaybinta	duubista	Xabagta: 4/8/12/16/24/32/44/56 mm
	duubista	Max.68 (4, 8 mm cajalad, duub yar)
	Ku dheji				Max.16
	saxaarad				Max.20 (Qofkii saxaarad kasta)

Madaxa qaybinta	Dhibic qaybinta	Sawir bixinta
Xawaaraha qaybinta	0.16 s/dhibic (Xaaladda: XY=10 mm, Z=dhaqdhaqaaq kayar 4mm, Wareegin θ)	4.25 s/qeyb (Xaaladda: 30 mm x 30 mm gees bixinta)*8
Saxnaanta booska dhejiska (Cpk□1)	± 75 μm /dhibic	± 100 μm /qayb
Qaybaha lagu dabaqi karo	1608 chip ilaa SOP,PLCC,QFP, Connector, BGA, CSP	SOP,PLCC,QFP, Connector, BGA, CSP

Madaxa kormeerka		2D madaxa kormeerka (A)	2D madaxa kormeerka (B)
Qaraarka		18 µm	9 µm
Muuqaalka cabbirka (mm)		44.4 x 37.2	21.1 x 17.6
Waqtiga shaqada ee Inspectionb	Kormeerka iibka*9	0.35s/ cabbirka muuqaalka
	Kormeerka Qaybaha*9	0.5s/ cabbirka muuqaalka
Shayga kormeerka	Kormeerka iibka *9	Qeybta Chip: 100 μm x 150 μm ama ka badan (0603 mm ama ka badan) Qeybta xirmada: φ150 μm ama ka badan	Qeybta Chip: 80 μm x 120 μm ama ka badan (0402 mm ama ka badan) Qeybta xirmada: φ120 μm ama ka badan
	Kormeerka Qaybta *9	Chip labajibbaaran (0603 mm ama ka badan), SOP, QFP (goob ah 0.4 mm ama ka badan), CSP, BGA, Aluminium electrolysis capacitor, Volume, Trimmer, Coil, Connector*10	Chip labajibbaaran (0402 mm ama ka badan), SOP, QFP (goob ah 0.3 mm ama ka badan), CSP, BGA, Aluminium electrolysis capacitor, Volume, Trimmer, gariiradda, Connector*10
Walxaha kormeerka	Kormeerka iibka *9	Oozing, blur, qallafsanaan, qaab aan caadi ahayn, isku xidhka
	Kormeerka Qaybta *9	Maqan, beddelaad, rogrogid, kala-bax, kormeer shayga shisheeye *11
Saxnaanta booska kormeerka *12( Cpk□1)		± 20 μm	± 10 μm
Maya. eegis	Kormeerka iibka *9
	Kormeerka Qaybta *9

*1	Farqiga u dhexeeya tixraaca wareejinta PCB awgeed, xidhiidhka tooska ah ee NPM (NM-EJM9B) / NPM-W (NM-EJM2D) /NPM-W2 (NM-EJM7D) faahfaahinta haadka labada haad lama samayn karo.
*2	Kaliya jirka guud
*3	Cabbirka D oo ay ku jiraan saxaarad feedhaha: 2 683 mmCabir D oo ay ku jiraan gaadhi quudiyaha: 2 728 mm
*4	Marka laga reebo kormeeraha, munaaradda calaamadaha iyo daboolka marawaxada saqafka.
*5	± 25 μm ikhtiyaarka taageerada meelaynta.(Shuruudaha uu qeexay Panasonic)
*6	Chip-ka 03015/0402 mm wuxuu u baahan yahay biibiile gaar ah.
*7	Taageerada meelaynta 03015 mm chip waa ikhtiyaari.
*8	Waqtiga cabbiraadda dhererka PCB ee 0.5s ayaa lagu daray.
*9	Hal madax isku mar ma xamili karo baadhista alxanka iyo baadhista qaybaha.
*10	Fadlan tixraac buug-yaraha faahfaahinta wixii faahfaahin ah.
*11	Walax shisheeye ayaa diyaar u ah qaybaha jajabka.(marka laga reebo 03015 chip)
*12	Kani waa saxnaanta booska baadhista alxanka ee lagu cabiray tixraacayada anagoo adeegsanayna PCB-ga galaas ee cabirida diyaaradda.Waxaa laga yaabaa inay saamayso isbeddelka degdega ah ee heerkulka jawiga.